TOSUN in-line control chassis solution

Solutions | Faster Deployment, Higher Automation! TOSUN In-line chassis solutions

Chassis Control HIL Solution

In the process of automotive intelligence and electrification, the core technology and products related to intelligent wire control chassis have become the key development direction of new energy vehicles and intelligent driving industry. As a pioneer in the industry, TOSUN has refined the overall solution for the automotive electronics industry, providing chassis HIL simulation test solution based on TSMaster and EMB automation test solution.


Based on the HIL simulation test system of TSMaster, TSMaster as the only test software contains rich API functions, complete peripheral integration and complete post-processing interfaces, etc. It is characterized by low cost, faster deployment, and high degree of automation.

  1. Functional testing, diagnostic testing and system integration verification of relevant electronic control units;
  2. Simulates the status of vehicle hardwired IO signals, bus node signals, power supply logic and process signals and electrical faults required by the electronic control unit to be tested;
  3. Acquisition and analysis of controller control and drive signals, to complete the related electronic control unit function test, fault diagnosis and other related test and evaluation work;
  4. Supports ECU single-node testing and multi-node joint testing;
  5. Supports automated testing, automatic generation of test reports, etc.

TSMaster-based HIL test system hardware and software architecture

TSMaster-based HIL test system hardware and software architecture

Example of semi-active suspension HIL

Example of semi-active suspension HIL
HIL Test Reports and Results

At present, there are fewer domestic overall solutions in the chassis domain, and the EMB caliper is still relatively new. For the parameter calibration and function test of EMB, TOSUN provides customers with professional and comprehensive test equipment through TOSUN's self-developed EMB test and calibration equipment, and through high-performance sensors and perfect analyzing equipments, as well as TSMaster software, which makes it easy for users to carry out the automated test and calibration work of EMB.

TOSUN's self-developed EMB equipment has been verified by domestic head automobile enterprises, and has fully realized the functions of product calibration and automated testing.

Chassis Control HIL Solution

  • Caliper profiling simulates the actual car end scene, 25KN model calipers support inner width greater than or equal to 20mm, 45KN model calipers support inner width greater than or equal to 30mm, support for customized caliper profiling tooling;
  • Standard 19-inch chassis, high 12U cabinet, built-in program-controlled power supply, high-precision sensors, high-performance acquisition modules, bus equipment;
  • Supports test case writing, data acquisition, analysis, logging, and CCP/XCP calibration protocols;
  • Supports signal comparison, such as sine, square wave, ramp pulse, etc.
  • DUT automated testing
  • DUT calibration
  • performance testing
  • Vibration test
  • R&D Functional Testing
  • Laboratory Performance Testing/Salt Spray Testing/Endurance Testing
  • Production line EOL off-line inspection
Contact Us
For more automotive test solutions, please contact us by private message or email, TOSUN will be happy to provide you with customized solutions.
Official website:www.tosunai.com
Mailbox:Emails: sales@tosunai.cn

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Beta version updated weekly, full version updated monthly
Installation environment
  • 1
    Windows 7 SP1 or higher, supports Win10, and WIn11.

    Operating System

  • 2
    8GB

    random access memory (RAM)

  • 3
    At least 550MB of free space

    disk space

  • 4
    Dual-core (2-core) or higher

    CPU

Please ensure that your computer meets at least these requirements in order to install and run the TSMaster software successfully. If your computer does not meet these requirements, it may cause performance problems or not run the software properly. You may want to consider upgrading your hardware if you need smoother running features.